EcoStar burners — installation, commissioning and service.
We select, install, commission and service industrial and process burners — in Silesia and throughout Poland. We have worked with the manufacturer EcoStar for thirteen years. The full burner catalogue is at palniki-ecostar.pl.
This is the most specialised part of what we do and the part that sets us apart from a typical installation company. The burner determines the efficiency of the whole combustion system: how much fuel the plant burns, whether the process stays stable and whether the installation meets emission requirements. Replacing the burner alone is often cheaper and more effective than replacing the boiler.
Ecostar burner catalogue
This page covers our work on burners: installation, commissioning, adjustment and service. The full Ecostar burner catalogue — types, series and output ranges, applications, downloads and a selection guide — is on a separate site, palniki-ecostar.pl. Both sites are run by the same company: the same team and the same phone number.
- Gas burners — natural gas, LPG and biogas
- Oil burners — light and heavy oil
- Dual-fuel burners — gas and oil in one unit
- Process burners — furnaces, dryers, stock heating
- Grain-dryer burners — seasonal full-load operation
- Burner selection — guide and gas consumption calculator
Universal burners for heating oil and rapeseed oil have their own page: EMB universal burners.
Burners at work
Situations that a catalogue photograph never shows: a burner connected to a gas train on a real installation, a commissioning rig with valves and controls, and a process burner running with a properly shaped flame.
Grain dryers
This is a separate case and we treat it separately. In a dryer the burner runs at full load for many hours within a short harvest window, and grain quality depends on temperature stability — overheating degrades the crop, while too low a temperature extends drying and raises fuel cost. A breakdown mid-season means real losses, so service and commissioning of a dryer burner are best planned before the harvest, not during it. Dryer burner types are described at palniki-ecostar.pl.
When a burner is worth replacing or recommissioning
- Fuel consumption has risen at the same output — the most common and most measurable signal.
- Unstable process temperature or frequent shutdowns and restarts of the burner.
- Flue-gas measurements have worsened, or the installation is falling out of emission compliance.
- A change of fuel — switching to gas, adding a second fuel or using biogas.
- No parts for the old burner, or a repair cost close to the price of a new unit.
- Upgrading the boiler without replacing it — a new modulating burner can markedly improve the efficiency of a sound boiler.
What we need in order to quote
| Information | Why it is needed |
|---|---|
| Type and capacity of the boiler or equipment | Defines the burner capacity range and the type of connection. |
| Fuel and its parameters | Fuel type, gas pressure, and for biogas the composition and calorific value. |
| The current burner | Manufacturer, model and rating plate; a photograph is often enough. |
| Duty pattern | Continuous, seasonal or process operation — this affects the control type and the scope of service. |
| Emission requirements | They determine the burner class and whether modulation is needed. |
| Photographs of the plant room | They show access, fuel routes and what has to be prepared before installation. |
Service and commissioning
- Selection and supply of a burner for an existing boiler or process unit.
- Installation and first commissioning including setting the combustion parameters.
- Recommissioning and optimisation of existing burners — adjustment alone often yields measurable fuel savings.
- Periodic inspections, including before the heating season and before the harvest for dryers.
- Repairs and parts replacement: nozzles, electrodes, photocells, fuel valves, automation components.
- Warranty and post-warranty service, also for equipment supplied by other companies.
Response time in a breakdown
We attend breakdowns without delay — emergency calls are treated as a priority, because with an industrial burner they almost always mean an installation standing still or an interrupted production process.
If you need a guaranteed response time, we put it in a service contract. A specific contractual deadline then applies — we recommend this to plants where downtime cannot be moved to another day, and to farms with a dryer working through the harvest.
Frequently asked questions
Where do your EcoStar burners come from?
We have worked with the EcoStar brand for thirteen years and it is the one we propose first. We supply burners from the manufacturer's catalogue together with selection, installation, commissioning and service. The full catalogue is at palniki-ecostar.pl.
Can the burner alone be replaced, without changing the boiler?
In most cases yes, and it is very often the most cost-effective upgrade. The conditions are a sound boiler and a match of capacity range and connection. We verify this from rating plates and photographs, usually without a site visit at the first stage.
How quickly do you attend a breakdown?
Without delay — burner failures are treated as a priority, because they usually mean a stopped installation or an interrupted process. If you need a guaranteed response time we put it in a service contract, and a specific contractual deadline then applies.
Do you handle burners outside the Silesian region?
Yes. Heating and air-conditioning installations are carried out mainly in Silesia, while for industrial and process burners we work throughout Poland.
Do you help with a change of fuel, for example to biogas?
Yes — we match the burner to the real fuel parameters and set out what has to be prepared in the installation, for example filtration, preheating and pressure stabilisation.
How much can be saved by recommissioning a burner?
It depends on the starting point: on a burner that has not been adjusted for years the change can be large, on a well-maintained one small. That is why we start by measuring flue-gas parameters and only then say whether adjustment is enough or replacement is needed.
Send a photo of the rating plate — we will tell you what can be done.
Burner selection, an upgrade quote or an inspection date. No obligation.